The composition of ultrasonic cleaning machine
Ultrasonic cleaning machine consists of the following parts:
a.Transducer: transducer using special high-temperature, vibration-resistant, high-viscosity resin adhesive supplemented by a special method to fix, never fall off, and can withstand high temperatures of 100 ℃ ~ 150 ℃.
b.Ultrasonic generator: high-power ultrasonic generator can compose of ultrasonic power electronics as the main components. The ultrasonic generator circuit is advance, complete structure, supplement by sensitive and reliable integrated control system. A variety of ultrasonic generators can work independently. But also multiple groups can use in parallel, to complete large-scale cleaning project.
2) Heating and temperature control system
Heater is usually made of stainless steel pipe, acid and alkali resistance. The purpose of heating is to heat the cleaning agent to increase the washing effect of the cleaning machine. Temperature automatic control, can adjust at will within the appropriate range.
3) Cleaning tank
Cleaning tank is generally made of stainless steel by argon arc welding. The tank is set up with slag access port, insulation layer, etc. To ensure that the water level should be at least 200 mm above the transducer box.
4) Tank liquid circulation filtration system
There is a filter in the system, the dynamic filtration of the tank liquid. In order to maintain the cleanliness of the tank liquid. When the work piece comes out of the tank, the filtered liquid flows through the spray link in the upper part of the tank to rinse the work piece. So as to wash off the oil and dirt adhering to the surface of the work piece when it comes out of the tank. So as to avoid its pollution to the next tank liquid.
5) Conveying system
According to the shape of the work piece to clean, volume, batch, etc. To determine the ultrasonic cleaning machine conveying and control mode.
6) Spray rinsing system
According to the surface condition of the clean work piece. Some cleaning machines are equip with spray rinsing process. The ultrasonic cleaning and spray cleaning organically combined.
7) Drying system
According to the condition of the clean work piece. Some washing machines are equip with drying system, which is mainly compose of heaters, fans, blowing nozzles and other automatic temperature control.
Ultrasonic cleaning applications
Ultrasonic cleaning is widely use in surface spraying treatment industry, machinery industry, electronics industry, medical industry, semiconductor industry, watch and jewelry industry, optical industry, textile printing and dyeing industry. Other industries, etc., and provided by easy to clean ultrasonic cleaning, as follows.
1. Surface spraying treatment industry
Before electroplating to remove carbon, remove oxidation, remove polishing paste. Oil and rust removal, ion plating before cleaning, phosphate treatment, metal work piece surface activation treatment, etc. Stainless steel polishing products, stainless steel cutlery, tableware, knives, locks, lighting, hand ornaments before spraying treatment, cleaning before plating.
2. Machinery industry
(cleaning of adherents: cutting oil, abrasive particles, iron chips, dust, fingerprints)
Removal of rust prevention grease; cleaning of gauges; degas and rust removal of mechanical parts. Engine, engine parts, gearbox, damper, shaft tile, oil nozzle, cylinder body, valve body, carburetor and car parts and chassis before painting, rust removal, cleaning. Filter, piston parts, filter unblocking cleaning, etc. Precision mechanical parts, compressor parts, camera parts, bearings, hardware parts, molds. Especially in the railroad industry, the train car air conditioning oil removal and decontamination, anti-rust, rust, oil removal of various parts of the train head is very suitable.
3. Pharmaceutical industry
(cleaning of adhesion: blood, gelatin, dust, fingerprints, blood stains, protein; pharmaceutical research and development in chemical synthesis oscillation dissolution, etc.)
Syringes, surgical instruments, droppers, research experimental appliances, glass containers, dental appliances, esophagi scopes, tracheal bronchi scope, recto scope, microscopes disinfection, sterilization, cleaning, etc.
4. Semiconductor industry
(cleaning of adhesion: blood, gelatin, dust, fingerprints, blood stains, protein)
High cleanliness cleaning of semiconductor wafers.
5. The watch and jewelry industry
(cleaning of adhesion: paint, vanilla water, grease, dyes, plastic residues, dust, fingerprints)
Remove dust, oxidation layer, polishing paste, precious metals, decorations, meter, strap, case, watch hand, digital disk, sludge, etc.
6. Optical industry
(cleaning of adhesion: paint, vanilla water, grease, dyes, rust, plastic residues, dust, fingerprints)
Including Glass lenses, resin lenses, microscopes, telescopes, camera lenses, coated glass, prisms, lenses and other optical products before and after the coating and between the assembly process cleaning. In the optical industry is mainly use in ITO conductive glass, LCD substrate cleaning, liquid crystal film residual liquid crystal cleaning after packaging.
7. Textile printing and dyeing industry
(cleaning of adherents: fingerprints, dust, ink, dyes, plastic residues, rubber residues)
The cleaning, spinneret, drawing board, textile spindle, fiber wire stainless steel wire, nickel wire, copper wire, etc. For oil removal and decontamination
8. Other industries
(cleaning of adhesion: hand dirt, dust, fingerprints, sweat stains)
Seals, number plates, coins senior pottery, silver products, gold products, bank magnetic cards, etc.