As the name suggests, the double tank ultrasonic cleaning machine is an ultrasonic cleaning machine with two cleaning tanks, usually in the form of one tank ultrasonic cleaning and two tanks ultrasonic rinsing.
Composition of double tank ultrasonic cleaning machine:
The double tank ultrasonic cleaning machine is mainly composed of tank body, ultrasonic generator (control box) and ultrasonic vibrator. The main function of tank body is to dissolve cleaning fluid and devices to be cleaned.
Ultrasonic generator is the working part that generates electromagnetic oscillation signal and provides energy. It can generate ultrasonic signal higher than 25kHz and provide it to the transducer.
The transducer converts the electromagnetic vibration generated by the ultrasonic generator into ultrasonic vibration, which is transmitted into the cleaning fluid, causing the cleaning fluid to cavitate, generating hundreds of millions of bubbles with more than 1000 air pressures. The bubbles continue to explode and impact the working surface, so as to achieve the effect of rapid cleaning of the workpiece.
Application scope of double tank ultrasonic cleaning machine:
1. Aerospace, Aerospace – cleaning precision parts, brake systems, bearings, and various metal parts.
2. Railway – all kinds of gate valves, bearing kits, passenger cars, radiators, locomotive internal combustion engine parts and components.
3. Automobile and motorcycle manufacturing industry – degreasing, derusting and deoxidizing before electrophoresis of cylinder block, cover and wheel hub.
4. Liquid crystal (LCD) manufacturing – LCD substrate is cleaned before ITO film plating, and then cleaned in the next process.
5. Optics – cleaning after grinding of camera lens, microscope, telescope and optical lens.
6. Containers — all kinds of liquid containers, glass metal containers, cosmetic containers, dental appliance cleaning.
7. Medical instruments — endoscopes, surgical instruments, syringes, test tubes, biochemical test containers, dirt cleaning.
8. Extraction of effective ingredients of traditional Chinese medicine — instead of the traditional high-temperature boiling extraction process, it is efficient and protects the effective ingredients.
9. Electronic manufacturing, communication, computer – cleaning of flux and impurities after PCB welding.
10. Microelectronics – monocrystalline silicon wafer, integrated circuit manufacturing process cleaning.
Features of double groove ultrasonic cleaning machine:
1. Good cleaning effect, high cleanliness and consistent cleanliness of all workpieces;
2. The cleaning speed is fast, the production efficiency is improved, and there is no need for hands to contact the cleaning fluid, which is safe and reliable;
3. Deep holes, fine seams and concealed parts of workpieces can also be cleaned;
4. No damage to the surface of the workpiece, saving solvents, heat energy, workplace and labor, etc;
Cleaning advantages of double tank ultrasonic cleaning machine:
The double groove ultrasonic cleaning machine has no damage to the surface of the workpiece and saves solvent, heat energy, working site and labor, etc. Influencing factors: cleaning medium: ultrasonic cleaning is adopted. Generally, there are two types of cleaning agents, namely chemical solvents and water-based cleaning agents. The chemical action of cleaning medium can accelerate the effect of ultrasonic cleaning. Ultrasonic cleaning is a physical action. The combination of the two functions can fully and thoroughly clean the objects.